After many years of leaking flooded lead acid batteries, it was time to clean up the rot and rebuild the floor of the bay. Although the floor was plenty rotted, it put up quite a fight to remove. The marine grade plywood can be in bad shape yet still hold up to a pry-bar. The floor consisted of a sandwich of plywood, aluminum crossbars and another layer of plywood on the bottom. The bottom, exposed to the outside was in fine shape, it was the plywood inside that needed replacement.
There were also steel bolts holding it all together but most of the heads were eroded away from the acid.
Once I got all the old plywood out, I picked up some new ¾ in. marine plywood and cut it to shape. The empty space between the two layers of plywood was filled with expanding spray foam and I added a layer of liquid nails to all mating surfaces. Once the wood was in place, I sandwiched it all together with new stainless-steel bolts to hold it together tight before the foam fully expanded and to insure a strong bond with the liquid nails.
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My plan for this space is to hold the 2 8D flooded lead acid starting batteries, as well as 3 Battle Born LiFePO4 house batteries. This area will also hold solar charge controller(s), converter/charger, inverter, and other 12v system electronics.